|
1. JOB DESCRIPTION
|
|
Job Title:
|
MGR (PAINT SHOP 3WH)
|
|
Level:
|
EX
|
|
Function:
|
Manufacturing - Waluj 3W
|
|
Department(Sub-function):
|
3WH PAINT SHOP
|
|
Office/Location:
|
Waluj – Aurangabad
|
|
2. REPORTING RELATIONSHIPS
|
|
Reporting to
|
Direct Reports
|
|
VP (VEH ASSEMBLY & PAINT 3WH)
|
|
|
3. INTERACTION WITH STAKEHOLDERS
|
|
|
Internal
|
External
|
|
Direct
|
Interface with Production Planning (PPC), Engineering, Maintenance, QA, Materials, Styling and SCM for production planning, process improvements, new model trials, engineering changes, breakdown resolution and quality improvement initiatives
|
Vendor, contractors
|
|
Indirect
|
|
|
|
4. JOB REQUIREMENTS
|
|
Educational Qualifications
|
Graduate in Paint technology from reputed institute with good academic track record/ Mechanical Engineer with relevant work experience
|
|
Work Exp
|
Min: 4
|
Max:8
|
|
Industry Specification
|
SQA (Special processes – Painting / Powder coating / Plating ).
|
|
Additional Requirements
|
Knowledge about Paint shop production and planning, Painting Equipment.
|
|
Preferred Vernacular Language:
|
English/Hindi/Marathi
|
|
|
Age
|
Min:26 Yrs
|
Max: 30 Yrs
|
|
Need for travel
|
Occasional
|
|
5. KEY COMPETENCIES
|
|
Technical
|
-
- Knowledge of advance Paint, Plating and Powder coating technology and Basics of each process.
- Awareness about Paint and Plating lab testing equipment
- Knowledge about colour shade measurement and matching
- Analytical ability for process abnormality identification, troubleshooting and root cause analysis
- Knowledge of production planning, line balancing, cycle time optimization and productivity improvement
- Paint Quality and Durability improvement
- Paint shop running cost & open losses reduction
- Exposure to TPM, OEE improvement and preventive maintenance systems
- Analytical ability and Process know how to identify abnormality mapping.
- Should have knowledge and exposure in implementation of TPM systems
- Awareness of safety systems, environmental norms and ISO systems applicable to Paint Shop operations
- Understanding of engineering drawings and process documentation
|
|
Functional
|
IT tools expertise like SAP, Power Point, Excel, MS office etc
|
|
Behavioural
|
Ability to Interface with cross functional teams. Vendor + Styling +Engineering
team working with ME +QA other function
Presentation skills: good communication, planning, coordination, and leadership skills. Presentation Management
|
|
6. KEY RESPONSIBILITIES
|
- Ensure achievement of daily/monthly production targets in Paint Shop with adherence to quality, cost and delivery requirements
- Monitor and control Paint Shop processes including pre-treatment, painting, curing and finishing operations
- Ensure smooth operation of paint shop equipment including painting bells, conveyors, ovens and utility systems
- Drive line efficiency, productivity improvement and manpower optimization initiatives
- Skill & capability development of team members
- Monitor critical process parameters and ensure process discipline for consistent paint quality
- Coordinate with QA for defect reduction, root cause analysis and implementation of corrective actions
- Lead troubleshooting activities for production and process-related issues
- Ensure implementation and sustenance of TPM, 5S, Kaizen and continuous improvement initiatives
- Drive OEE improvement and reduction in paint consumption, rework and rejection levels
- Coordinate with Engineering and Maintenance teams for process improvements and equipment modifications
- Ensure adherence to safety, environmental and statutory requirements in Paint Shop operations
- Support new model trials, engineering changes and process validation activities
- Develop team capability through training, skill development and performance monitoring
- Ensure proper production reporting, documentation and shift-wise performance review
- Drive cost optimization initiatives related to consumables, utilities and manpower utilization
|