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Job Title
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MGR (MATLS QLTY – PROPRIETARY)
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Reporting
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Functional reporting to : MANOHAR S SAMAGA
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Background
i) Educational Qualification
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- Filling a position vacated recently in Materials Proprietary Parts Quality section
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Desirable: B.E. (Mechanical) , (Production)
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ii) Experience
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Minimum: 8
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Maximum: 10
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iii) Age Limit
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Minimum: 30
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Maximum: 35
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Job Role & Responsibilities
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Applicable parts :
- Clutch Assembly
- Engine Piston Assembly
- Engine Valves
- Engine Valve Guides, Valve Seats (Sintered & Machined)
- Engine Chain Tensioners
- Engine Oil Pumps
- Exhaust Catalyst
- EGR Valve/ Oil Cooler
- Petrol Tank Caps
- Ignition Lock, Seat Lock
- Anti-roll bar
- Bearings – Ball, Needle, Bimetal
- Window regulators
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New Models :
- Run at rate for parts , NC/Improvement points listing, confirmation of corrective actions - CTQ (Critical To Quality) & CTP (Critical To Process). Confirmation of application of Best Practices/ PRBFM (Process Review Based on Failure Modes).
- Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs / Checking of 18 IATF documents.
- Follow up of dimensional deviations & actions for regularization of tolerances with R&D after process establishment .
- Application of ZDM (Zero Defects Methodology) based on CTQs leading to Engineering Fail-safing of process controls & Inspection controls at Assembly, Subassembly & Child parts based on process capability study.
Post productionization:
- Planned audits of IPO (Input-Process-Output) / Control Plan of recently developed parts.
- Monitoring & reduction of monthly QSR & IHR of vendors.
- Confirmation of HD of PRBFM points.
- Preparation of Best Practices list in addition to PRBFM points.
- Initiation of de-skilling projects.
- Actions on ‘Weak Vendors’
EFR/Warranty :
- Understand each EFR/spike in FFR.
- Study root cause with vendor team & BAL CFT team.
- Identify the process robustness improvement points.
- Incorporate them into IPO Audits or Process audits to confirm sustenance.
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Desirable skills
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- Knowledge of TPM application : JH(Jisu Hozen), PM (Preventive Maintenance), Layered audits, KK (Kobetsu Kaizen), Lean manufacturing, Industrial Engineering.
- Good exposure to MS Office tools .
- Practical applications of SPC (Process study method, Histogram preparation, evaluation of 6 Sigma, Cp & Cpk), Fall Tree / Ishikawa/ Fish Bone diagrams for analysis, DOE (Design of Experiments), KT analysis (Kepner Trego).
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