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Job Title
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2
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Reporting
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Functional reporting to :
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3
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Background
i) Educational Qualification
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Desirable: BE / B.Tech (Mechanical)
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ii) Experience
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Minimum: 8 years
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Maximum: 18 years
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iii) Age Limit
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Minimum: 30 years
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Maximum: 40 years
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4
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Job Role & Responsibilities
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Role: Attached separately
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Responsibilities:
Process Planning
- Design simplification by drawing study of new parts & identifying DFM, PQS-CTQ points.
- Identifying right process and process parameters.
- Process simplification
- AI driven processes
Flawless Manufacturing & Product quality enhancement
- Study, identify & resolve PRBFM points (Field failures, IHR & QSR)
- Proactive corrections in process to get zero defect supplies
- Study & improve process robustness
Cost reduction & Investment avoidance
- To generate VAVEs for cost reduction
- Right sizing of equipment for investment cost reduction
Defect free fast product Introduction
- Lead time reduction of fixtures/ tools
- To ensure necessary Poka Yoke/interlocks for fool proof manufacturing process.
- Auto program generation
SHE
- Green processes in Machining
- Resource conservation in Machining
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5
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Competency Requirements
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Technical/ Functional:
- Knowledge of Casting process, Sand core process
- Expertise in Machine tools, Fixture concepts & Cutting tools
- Expertise in Machining simulations (CAM-CAD)
- Expertise in line balancing, Man-Machine balancing
- Expertise in CNC Programming
- Analytical capability to analyze & resolve the defects reported
- Thorough knowledge about various inspection techniques
- Knowledge about automotive industry standards and regulations, applicable globally.
- Good understanding of all applicable standards/ regulations and their application
Soft Skill set:
Excel, Power Point, SAP, Team Centre, NX Unigraphics, Simulation (CAM-CAD) analysis
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Behavioral
- Effective communication with team, vendors and seniors.
- Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.
Good Interdepartmental & R&D co-ordination required.
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Specific expertise required for functional area:
Casting side :
- Good knowledge of casting processes (HPDC,GDC, LPDC).
- Should be able to know about the defects observed in castings and their countermeasures
Machining side :
- Good knowledge of various machining processes required for Cyl.Head, Block & Crankcases such as Valve finishing, Honing, Fine boring etc.
- Good knowledge of Washing & Leak testing processes
- Familiar with CNC machine handling & programming with cutting tools & parameters
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6
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Likely sources
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Organization example
HMSI, Yamaha, Suzuki
Preference to candidate from local area.
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