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Job Description

Job Title:

MGR (QA 4Wh)

Level:

L3

Function:

QA 4Wh         

Department(Sub-function):

QA Engine assembly

Office/Location:

Waluj – Aurangabad

 
  1. JOB PURPOSE: 
    1. Engine assembly – Assly process for part fitment sequence. 
    2.  New Model :- Introduction, Check sheet preparation as per  MPL, Inter face with ME
    3.  Incoming Parts inspection Dimensional & Aesthetic requirement.
    4.   Scheduled inspection of Casting, Forging, electrical & Propriety parts
    5.  Conducting audit of engine assembly process .  
    6.  Conducting audit of vendors – C&M, F&M .
    7. Failure Analysis of NC Part for Assy Lines and field failures.
    8. Effective communication to Vendor, R&D, ME & Production to understand defect phenomenon.
    9. Effective communication to vendors for implementing corrective & preventive actions.
    10. Vendor audit NC, improvement points and corrective actions communication to the Management.
    11. Interface with Vendors, PPC, Materials for issues and for improvement projects / engineering changes / new model etc
    12. Metallurgical & Millipore inspection at vendor end & at engine assembly.
    13. QMS & SHE System co-ordination of Departmental activities.
  2. REPORTING RELATIONSHIPS

    Reporting to

    Direct Reports

    Lx (QA)

      Lx (QA)

     

  3. INTERACTION WITH STAKEHOLDERS

     

    Internal

    External

    Direct
    • Interface with R&D, CD, Purchase QA, ME, PPC & Assly shop for new model /ECN implementation, ICC issues, improvement projects etc.
    • Vendors
    • Vendor audit NC, improvement points and corrective actions communication to the Management
    • IBU/EBU :- Field issues.  

    Indirect

     

     

     

  4. JOB REQUIREMENTS

     

    Educational Qualifications

    Graduate in Mechanical Engg from reputed institute with good academic track record.

    Work Exp

    Min: 4

    Max:

    8

    Industry Specification

      QA activity

     Additional Requirements

    Knowledge about basic manufacturing process and assembly process.

    Preferred Vernacular Language:

      English/Hindi/Marathi

     

    Age

    Min:26 Yrs

    Max: 30 Yrs

     

    Need for travel

    Domestic – Monthly –For audits

     

  5. KEY COMPETENCIES (Repository & Standard Libraries for Competency Framework - Drop own tions access to Admin)

    Technical

    1.Knowledge of Assly/Welding/Machining/ and Basics of each process.

    2. Awareness about ...welding /plastic (ABS/PP)/machine lab testing equipment

    3. Analytical ability and Process know how to identify abnormality mapping.

    4 Knowledge of PFMEA & DFMEA of 4 Wh Parts & Process –FTA analysis

    6.Aware of engineering drawings

    7. Should have knowledge and exposure in implementation of TPM systems, ISO

    Functional

       IT tools expertise like SAP, Power Point , Excel , MS office etc

     

    Behavioral

    Ability to Interface with cross functional teams. Vendor + ME +IB + R&D

    Team working Within- Production +ME +QA other function

     Presentation skills-- Good communication, planning, coordination, and leadership skills. Presentation Management

    6. KEY RESPONSIBILITIES (Role Based - Std Library)
    • Legal compliance :-Establishing poka yoke & process controls
    • Quality safety norms -safety compliance.
    • System Compliances: Zero NC in audits by ‘Internal audit’ department & ‘External audit’ agency
    • Defining SOPs for following processes and following those meticulously
    • Zero NC in audits by ‘Internal audit’ department & ‘External audit’ agency
    • Export zero IRU.
    1. CKD packing mode, B) Part level packing mode, C) To improve dpr of export distributor
    • Communization of QA system across all plant –
    • Vendor Part Process audits
    • Hassle free introduction of new model.
    • Expertise in failure analysis, initiating corrective preventive actions.
    • Knowledge & expertise in using different problem-solving techniques (7 QC Tools , FMEA ).
    • Exposure to TPM ,  QMS and SHEMS implementation in work area.

     

     

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