Division

BAL-Chakan

Department

Manufacturing Engineering

Level / Grade

L3

Functional Area

ME -VEH

1

Job Title

Manager Manufacturing Engineering – Vehicle assembly

2

Reporting

Functional reporting to        :  Div. Mgr / Department Head

Desirable: Engineering Graduate – B.E/ B.Tech

ii) Experience

Minimum:  8

Maximum: 12

iii) Age Limit

Minimum:  26

Maximum:  35

4

Job Role & Responsibilities

Role & Responsibility

• Introduction of new vehicles with pre-pilot batch, pilot batch and sop

•         Availability of parts with Q&Q, at right time
• New product manufacturing process development, line establishment for supply
• Process improvement- robust process, high repeatability
• Vendor improvement with systems, displays of IPO, SOP, Q alerts, Pokayoke check sheets
• Q issues – QSR RFT defects elimination
• Trouble shooting of defects using problem solving tools like 7QC tools, Why-Why analysis etc
• Capacity generation as and when required in stringent time frame
• ECR implementation: part development, CMR, countdown and implementation with non-moving

5

Competency Requirements

Technical/ Functional:

• Engineering drawing study and interpretation
• Fixture/Gauge design and proving methodology
• Basic Vehicle manufacturing process & functional knowledge
• Process & facility planning for vehicle assembly, CKD, SKD etc.
• Basic automation and interlocks for automated cells
• Basic pneumatic, hydraulic and PLC systems – functioning and error proofing
• Knowledge of industry trends in automation and error proofing
• Basic knowledge of Paint & fabrication processes.
• Material handling- trolley, bins, stand, karakuri
• Basic quality system; inward system, in process inspection, final inspection, RM checking, WPR, CMM, 3d Scanning, spread sheet. 20 Basic quality systems.
• Iso 9001, QS- certification. Requirements and knowledge of audits
• Identification Marking system- punching, dot matrix, laser etching

Behavioral

Ability to work in a fast-paced environment

Good knowledge of process flow, data and logical interpretation

Ability to Adapt and Align

6

Likely sources

Organization example

 All Auto OEM viz. Hero, Tata Motors, M&M, Eicher, Volvo, Sany, JCB, Suzuki, Maruti, Renault, Ashok Leyland, FIAT