Division

Akurdi

Department

Materials

Level / Grade

L3

Functional Area

Component Development - Casting & Machining

1

Job Title

Component Development Engineer

2

Reporting

Functional reporting to:  DGM (C&M)

3

Background

i) Educational Qualification

• …………..

Desirable: BE/B. Tech (Mechanical or Production)

ii) Experience

Minimum:  10

Maximum: 15

iii) Age Limit

Minimum:   28

Maximum:  35

4

Job Role & Responsibilities

Role:

Responsibilities:

Vertical Responsibilities:

• To meet project schedule of pre-pilot /pilot/CUFT/SOP
• Machining feasibility study of Aluminium & ferrous parts
• Optimized Machining process planning
• Machining capacity planning w.r.t business plan
• Cutting tools understanding & planning
• Conceptualization & development of machining fixtures, inspection gauges, Automation
• Costing of parts (machining process) / Fixtures / gauges
• Identifying VAVE ideas at development stage & implementation
• Development Documentation completion & handover to related verticals

Horizontal Responsibilities:

5

Competency Requirements

Technical/ Functional:

• Should have knowledge of CNC, VMC & HMC programming & machining
• Should be able to plan optimized machining process & capacity for Aluminium & ferrous automotive parts
• Should have knowledge of CMM programming & report understanding
• Capable of conceptualizing & developing fixtures /cutting tools /gauges/automation
• Basic understanding of Aluminium & ferrous casting process
• Basic understanding of surface treatment processes (powder coating & painting)

Behavioral

• Good communication skills
• Good Co-ordination skills
• Positive attitude & should be open to take challenges
• Ability to perform in dynamic & challenging environment

Specific expertise required for functional area:

• Exposure to UG -NX
• Exposure to DELCAM & other machining software
• Understanding & analyzing casting simulation reports

• Conversant with basic MS office tools (Excel /Word/PowerPoint)
• Conversant with TPM & other Q systems

6

Likely sources

Organization example

• OEM’s Material group
• OEM’s Production / Production Engineering group
• Automotive parts (Aluminium & Ferrous) suppliers (Engine or vehicle parts)