Division

BAL-Chakan

Department

              PM & FE

Level / Grade

L3

Functional Area

Maintenance – Machine Shop

1

Job Title

 Manager (Planned Maintenance Machine Shop)

2

Reporting

Functional reporting to: Functional Head / Department Head

Background

i) Edu Qualification

Desirable: B.E Mechanical Engineering with hands-on experience in Electrical Engineering

ii) Experience

Minimum:  5

Maximum: 8

iii) Age Limit

Minimum:  27

Maximum: 30

4

Job Role & Responsibilities

Role:  Utility Manager

Responsibilities: Utilities & production Equipments

• Scheduling and conducting preventive maintenance activities, (IR, TBM) and predictive maintenance (CBM)
• Hands on Experience in Mechanical Assembly, Sub-assembly, Hydraulics & Pneumatics systems
• Hands on Experience in PLC, CNC, Automation & Robotics (Fanuc, Siemens, Mitsubishi, Allen-Bradly)
• Knowledge of Mitsubishi, AB, Siemens PLC programming
• Maintenance of VMC such FRD, AMS Challenger, HMC such as Makino, and SPMS.
• ID & OD grinding and NTC Cam grinding. Orbital Grinding with CNC control with servo drives for Cam shaft and Crank shaft.
• Valve finisher machines, Fine boring and Honing machines with Gehring PC based control.
• Leak testing, bush pressing, washing machines with PLC / Servo controls
• Exposure to SPM/GPM like Boring m/c, Honing with EMZ control, Hydraulic/Pneumatic Press, VMC and associated auxiliaries
• Expertise in Mechatronics (Mechanical/Pneumatic/Hydraulic)
• Knowledge of IOT, SCADA and Andon System
• Participation in commissioning of the new machine and planning for regular maintenance
• Reconditioning of machines based on life, capacity, debottlenecking etc.
• Logic modification, Improvements as per production requirements, concept freezing for improvements and executions.
• Indenting for spares and weekly consumables requirement.

5

Competency Requirements

Technical/ Functional:

• Knowledge about automotive industry best practices related to Productivity, Quality, Delivery, Cost and Safety.
• Greenfield project experience
• Well versed with SAP system.
• Should be well conversant with ISO 9001,14001 and 18001/45001 system. Certified internal auditor of QMS and/or OHSAS system will have added advantage.
• TPM awareness- JIPM -TPM system Implementation
• Expertise over IT tools like Excel, Power Point etc.

Behavioral

• Effective communication with teams and seniors.
• Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.
• Willingness to take initiative as per his organizational objectives and KPI.
• Willing to work in Shift as per requirement.
•  Excellent problem-solving abilities

6

Likely sources

Organization example-

Automobile Industry/Auto-component organizations/ Manufacturing Industry